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Your Premier Supplier of
Custom Augers
& Auger Flighting

We Tackle Tough Jobs Others Won’t Attempt

Established in 1982, Falcon Industries manufactures augers and auger flighting, pushing the boundaries of flight manufacturing and integrating quality into each project. Every single product is manufactured to your individual specifications and designs. Our quality and on-time delivery ensure that we meet or exceed all your expectations.

Falcon’s Products & Services

Custom shaftless auger flighting from Falcon Industries

Falcon Industries manufactures a wide range of auger flights and can accommodate customizable flighting designs and material options.

Augers-and-Complete-Screws-on-Trailer-cropped

Falcon has the machining and assembly capabilities to manufacture the most complicated and demanding conveyor screws to our customers’ specifications. Complete screw augers are fabricated by mounting helical or sectional flight to a shaft or pipe, with additions of a flange, hub, or other means to drive the screw.

Auger-with-replacement-flight-and-hardface

One inherent problem with conveyor screws is wear. Falcon’s experience and expertise save our customers time and money by repairing products rather than building new ones.

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Specializing in manufacturing helicoid flighting and shaftless spirals through innovative production processes, FLITECH® designs and manufactures a wide range of high-quality helicoid products that meet your specific requirements. Falcon has been in partnership with FLITECH® since 2024, making us the sole US supplier of FLITECH helical and cone-rolled products.

INDUSTRIES WE SERVE

Falcon Industries supports a wide range of industries that depend on reliable conveying and material handling systems, including:

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We specialize in grain augers, feed distribution, and seed handling equipment.

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We support sludge dewatering, biosolids processing, and other solids handling applications.

Grape Auger

We provide stainless steel conveyors designed for clean, efficient operation.

Industrial auger screw and flighting components used in construction material handling applications

We manufacture components for aggregate, cement, and concrete handling in demanding environments.

Heavy-duty auger flighting and screw components used in mining and material processing operations

We manufacture abrasion-resistant flighting built for high-wear, heavy-duty material movement.

Construction
Agriculture
Environmental / Wastewater
Drilling
Mining
Food Preparation
Plastics
Pulp & Paper
Chemicals
Renewable Energy & Recycling
All Industries

Our solutions are built to perform in both standard and highly specialized applications where equipment durability and consistency are critical.

Our Manufacturing Capabilities

Falcon Industries operates two strategically located manufacturing facilities—Cosmos, Minnesota, and Medina, Ohio. This dual-location structure allows us to respond quickly to customer needs while maintaining production flexibility.

We maintain in-house cold-rolling and forming equipment designed specifically for helicoid flighting production, enabling tighter tolerances and more consistent output. In addition to helicoid flighting, Falcon offers a range of fabrication capabilities including sectional flighting, ribbon flighting, and shaftless spiral designs. These capabilities allow us to support highly customized manufacturing requirements across a wide variety of industries.

In addition to fabrication, we provide complete screw assembly services, including shaft mounting, straightening, and integration of hubs or drive components. Whether a customer needs a small custom flighting auger for a specialized machine or a large production run for industrial distribution, our manufacturing systems are built to scale efficiently without sacrificing quality or consistent lead times.

Why Falcon Industries

What sets Falcon Industries apart is a combination of experience, employee ownership, and performance consistency. For more than 40 years, Falcon has specialized in auger flighting and screw conveyor manufacturing, developing the expertise and precision required to keep industrial systems operating at peak efficiency.

Unlike many competitors, Falcon is 40% employee-owned through an ESOP structure. This means the people responsible for quality, production, and customer satisfaction are directly tied to the investment of our workforce. This ownership culture fosters accountability, attention to detail, and a commitment to customer satisfaction at every stage of production.

Our operational performance speaks for itself: Falcon consistently achieves over 90% on-time delivery and less than 0.2% combined returns, rework, and quality allowances. In addition we also utilize proprietary winding and forming equipment that enables tighter tolerances than standard industry practices, resulting in superior fit, balance, and long-term reliability.

When customers choose Falcon Industries, they are choosing a partner committed to precision, responsiveness, and long-term value—not just a supplier.

Falcon building
Falcon Cosmos Plant
Home – New

Falcon is a premier supplier of custom augers and auger flighting. We form flights from a wide variety of materials for a variety of industries, including conveyor and mixing screws, ribbon flighting, and various other helicoid and sectional flighting. Our products are manufactured to our customers’ specifications and designs, ensuring they receive the precise product they need for their equipment. We are known for our quality products, domestically and around the world. Falcon operates out of two facilities: one in Cosmos, Minnesota, with 32,640 sq. ft., and one in Medina, Ohio, with 33,450 sq. ft.